从几分钟到秒 - 增加管测量效率

瑞典钣金和管材加工业务将管测量循环时间减少到不到十秒钟的非接触式检查系统Tubeins P16和BurchStudio软件。


Blomberg&Stensson AB位于瑞典的Katrineholm,在瑞典的灵活生产中心,它制造了从原型到全系列生产中小型系列的全部生产的一切。它还提供施工,粉末涂层和组装。

Blombergstensson.‘We are a small, owner-led company with a lot of heart,’ says Stefan Edlund, CEO and co-owner. In 2010, the company revolutionised its tube production processes, opting for a photogrammetry inspection system that reduces measurement cycles and delivers insightful data to optimise the operation of their bending machine.

Blomberg&Stensson成立于1947年,拥有大约70名员工。他们的客户位于瑞典汽车,能源,采矿,农业和建筑行业。188bet亚洲体育近年来,该公司已扩大和现代化,以保持与最新的技术发展的步伐。作为这项工作的一部分,业务已转移到更大,新装修的房屋,持续改进过程正在进行中。

'行业4.0是一个持续的发展,我们需要动态遵循技术进步。我们的客户的要求将改变,我们必须准备好,“Stefan说。“我们必须不断发展和改进。认证指南有助于我们这样做。
我们生产长度的管道,从近几米的少数尺寸范围内。我们灵活,我们的测量设备也有。
In Blomberg & Stensson’s 10 000-square-metre premises there is a large workshop that offers powder coating, blasting, welding, punching, laser cutting and waterjet cutting among other functions. The tube manufacturing department processes complete bent and assembled steel tubes of the highest quality. The tubes are cut, graded and bent, then cleaned and sealed ready for delivery.

The business specialises in medium-sized series of 1-to-200 tubes per batch. No mass production is conducted here – every series is produced upon request. Many hundreds of different items are run continuously, and new products are constantly being introduced. This makes Blomberg & Stensson a very flexible supplier, with the capacity to efficiently handle volumes with short lead times and at the highest quality. ‘We manufacture tubes in lengths ranging from a few decimetres up to nearly six metres. We are flexible, and our measuring equipment has to be as well,’ says Men To, who works as a group leader in the company’s pipe division.

Blombergstenssontubeinspect.从手动点测量到3D扫描

Before the TubeInspect measurement solution was installed, an older model of measuring arm with touch probe was used. “With the measuring arm we had to measure each section before and after every bend,’ says Jörgen Garmenfjäll, workshop engineer. ‘This was accurate but time consuming, as the tube needed to be fastened with a clamp and the measuring was done manually. For larger tubes we had to join multiple measurements.’

2010年,Blomberg&Stensson获得了六角形制造智能的3D测量188金宝搏国际系统Tubeinspect,成为瑞典的第一家公司之一,以利用这项技术。现在,通过将管子放入管帘测量单元中并开始测量程序来快速且容易地进行测量例程 - 甚至必须移动管。

Tubeinspect P16是一种非接触式测量系统,配备了适用于直径为3至200毫米的管的16个高分辨率摄像头。它的测量体积为2600×1250×700毫米,重新定位使得弯曲管的最佳3D测量能够达到任何长度。然后可以将管测量与原型或进口的CAD模型进行比较。

由于宽容的宽容,您需要微调如何弯曲管道。这意味着即使管道在容差范围内,也可能需要调整弯曲参数。使用Tubeinspect,将从测量机自动从测量机发送到弯曲机器。“
使用测量臂时,该过程花了几分钟;使用此3D扫描解决方案,无论管的复杂性如何需要几秒钟。“现在我们有一个测量过程,快速而平滑,精度高于客户需求,”jörgen说。

Tubeinspect以及BendingStudio软件,现已用于该部门的所有质量保证。

Blombergstenssonuser.Optimising Systems and Processes


使用BendingStudio software, data from the measurements can be utilised to modify the bending machines and ensure optimal tolerances. The BendingStudio software communicates directly with the bending machine after each measurement, which in turn compensates within tolerance to avoid waste, which contributes significantly to saving both time and money while enhancing production quality.

“由于宽容传播,您需要微调如何弯曲管道,”首席执行官Stefan解释说。“这意味着即使管道在容差范围内,也可能需要调整弯曲参数。使用Tubeinspect,将从测量机自动从测量机发送到弯曲机器。“

Tubeinspect可以处理所有管测量,现在是Blomberg&Stensson的管加工部中使用的唯一测量仪器。无论管道类型如何,鞘公差的精度为0.085 mm,测量时间低于10秒,这是一种与Blomberg&Stensson对灵活性和质量的愿景携手的解决方案。

案例研究:Blomberg&Stensson - Katrineholm

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案例研究:Blomberg&Stensson - Katrineholm